Mechanical Engineer

Vayukah Drone Systems and Services Pvt Ltd. is an OEM drone manufacturer based in Vijayawada, Andhra Pradesh, and a DPIIT-recognized startup. We build drones for survey, mapping, and inspection. Our focus is on reliable, efficient, compliant, and user-friendly enterprise drone systems, supported by in-house engineering, system integration, prototyping, and product development. We are expanding our team to support the growth of drone technology and large-scale manufacturing in India.

• Translate concepts, requirements, and ideas into detailed engineering designs and functional products
• Ensure designs comply with applicable engineering standards, safety regulations, and quality requirements
• Design and develop drone airframes and structural components accounting for weight distribution, strength, thermal, vibration and aerodynamic performance
• Select off the shelf components (motors, propellers, actuators, fasteners) and integrate them into the overall design
• Create detailed 3D models, assemblies, and 2D manufacturing drawings with proper GD&T using AUTODESK FUSION360
• Select appropriate materials and manufacturing processes (CNC machining, 3D printing, sheet metal, composites) based on application requirements
• Estimate material, tooling, and production costs during the design phase
• Analyze test data and iterate designs to improve performance, reliability, and manufacturability
• Run basic design validation (fit checks, tolerance stacking, load/stress considerations) and iterate based on test feedback
• Support manufacturing processes by addressing design-for-manufacturing (DFM) and design-for-assembly (DFA) considerations
• Maintain organized CAD libraries, revision control, and design documentation
• Support BOM creation and coordinate with fabricators during production
• Support prototype builds and hands-on assembly of drone units and sub-assemblies
• Work closely with electronics, manufacturing, and field testing teams to resolve design-integration issues
• Collaborate with production, quality, procurement, and marketing teams throughout the product lifecycle
• Identify opportunities to improve existing products through innovation, optimization, and cost reduction
• Assist with troubleshooting design or production issues as needed

• Bachelor’s degree in Mechanical Engineering, Product Design, or a related field
• 3 – 4 years of experience in mechanical/product design, ideally in drones, aerospace, robotics, or a related hardware field
• Experience with CAD modeling, Analysis, Drafting, and Design documentation
• Strong proficiency in CAD software (FUSION 360 (preferred), SolidWorks, CATIA, or similar)
• Solid understanding of DFM (Design for Manufacturability) and DFA (Design for Assembly) principles and serviceability considerations
• Working knowledge of materials commonly used in UAV design (composites, aluminum, engineering plastics)
• Strong proficiency in Analysis and Simulation tools (FEA, CFD, Modal and Thermal analysis) is a must (ANSYS is preferred)
• Ability to analyze test results and apply engineering judgment to design improvements
• Comfortable with hands-on prototype assembly and troubleshooting fit/build issues
• Ability to produce clear, manufacturing-ready drawings and documentation
• Good communication skills to work cross-functionally with electronics and production teams
• Strong problem-solving and analytical skills
• Attention to detail and commitment to design accuracy and quality

• info@vayukah.com